Sheet Metal Fabrication Services in Butte, MT
We can shear, bend, and fabricate sheet metal for your HVAC system or industrial project in Butte, Montana. Our fabricators can create custom parts for your unique needs.
Custom sheet metal fabrication for your HVAC system
Sheet metal fabrication is vital for the installation and repair of HVAC systems. It allows the metal to be bent and turned into various shapes used for ductwork, eliminating the need for additional pipes and fittings that cause more energy consumption than necessary.
An HVAC system uses ductwork to move the heated or cooled air throughout a building structure and keep everything flowing as easily as possible. With the help of our sheet metal fabricators, you can have custom ductwork and HVAC components fabricated to meet the needs of your building or home.
Lockmer Sheet Metal in Butte provides expert ductwork and sheet metal fabrication to complete commercial and home HVAC projects. Our technicians are skilled and professional and strive to exceed the expectations of every customer.
Our HVAC system fabrication process:
The HVAC system fabrication process involves 5 steps:
- Design and Planning – On design build projects, our technicians inspect where the ductwork will go and then take physical measurements. Many components are involved in the assembly of a duct system, and aspects such as airflow characteristics, ductwork classification, and HVAC duct shapes must be carefully considered. Most commercial and new build projects are engineered and reviewed with mechanical engineers & architects. Our technicians read the plans and install as per the design.
- Material Selection - The materials to be used are selected according to costs, energy consumption, workability, and specifications on project plans. Possible materials include stainless steel, aluminum, galvanized steel, copper, and carbon steel.
- Cutting and Shaping - At this stage, the technicians measure up the sheet metal then carefully cut, and shape the materials.
- Forming and Assembly - The formed pieces are joined together using the necessary parts and techniques.
- Quality Control - Our team provides quality checks throughout the process, ensuring that dimensions are precise, joints are fastened, insulation is correctly applied, and the ducts meet local building codes.
Custom ductwork applications
As the circulatory system for air throughout the home, ductwork formed by our sheet metal fabrication process can be used in a central unit, where air is heated or cooled at a central location before being distributed to all the rooms. Ductwork can be custom-fabricated into different sizes, shapes, and styles to fit any application.
In a commercial setting, rooftop HVAC units can save space and be easy to maintain. Often subject to availability, rooftop units are extremely efficient in meeting the airflow demands of the space. In large spaces, heavy-duty systems can be used to help with temperature consistency. Finally, high-pressure ductwork can be used in limited commercial spaces to provide higher volumes of air.
In a commercial setting, rooftop HVAC units can save space and be easy to maintain. Often subject to availability, rooftop units are extremely efficient in meeting the airflow demands of the space. In large spaces, heavy-duty systems can be used to help with temperature consistency. Finally, high-pressure ductwork can be used in limited commercial spaces to provide higher volumes of air.
Image Credit: Panchenko Vladimir, Shutterstock
Ductwork fabrication FAQs
What is a duct leak?
A duct leak happens when heated or cooled air from an air conditioning unit or furnace leaks out of the cracks, holes, and seams in the ductwork before it reaches the intended space. There can be supply leakage, equipment leakage, or return leakage.
How do you check for a duct leak?
There may be a leak if you notice signs such as unexpected air conditioning or heating repairs, hot and cold spots, visible damage to the ductwork, or stuffy spaces. With the HVAC system turned on, check the connections between each section of the duct and feel for air movement or condensation. Listen for whistling sounds, and check where the duct meets the HVAC equipment.
What components make up a duct system?
The five parts include duct pipes and trunks, the plenum, transitions, flues, and the air handler unit (AHU).
Do I need to repair or replace my ducts?
It is important to have a well-maintained system, which helps the furnace last about 15-18 years. If your ducts are older or you have problems, always consult a professional to determine if the ducts need to be repaired or replaced.
Custom fabrication of sheet metal for your project in Butte, MT
Within any construction project you may have a need to have sheet metal custom bent, sheared or fabricated. We have the equipment and tools to make the flashing, metal caps, decorative metal accents you may need. You can give us your drawings and measurements and we will get it made for you.
Lockmer Sheet Metal: Building the backbone of your HVAC system
At Lockmer Sheet Metal, we understand the importance of ductwork fabrication for your HVAC system. We specialize in the fabrication of custom sheet metal, so contact us today for a consultation